There are three primary steps we use to develop a product, and each plays a vital role in ensuring the success of the project. Though each project may be different with a unique set of challenges, this process is applied every time with positive results.

Design

Early stage design of a part, using an iterative process to meet the client's needs

The early stages of the project are extremely collaborative, as we iterate and refine the design to meet the client's needs. Early on, we develop a specification list based on parameters defined by the client.
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Using 3D modeling and CAD to refine the design

Starting with the specification, we use 3D modeling tools to create and refine the product. Both renderings and 3D printed models are used to illustrate all of the physical attributes of the design.
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Showcasing a render of the completed design after modeling in 3d design software

Frequent status updates ensure that we are on the same page as our client, and continued development allows for changes and additions to the specification as needed.

By the end of this stage, the physical attributes of the design are well-defined.


Engineering

Once the design has been finalized, we move into the engineering phase.


Here, we assess the design and work out the finer details of how it works and operates. We may fabricate proof-of concept models to assess aspects of the functionality. If the product requires electronics or software, we prototype these aspects and refine the operation to suit the client's needs.

 Utilizing electronic PCB design software to prototype a design
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Occasionally, this stage of the project reveals issues with the design. This may be due to features that were not considered while developing the specification. Additionally, minor changes to the design may be made in the interest of efficient production.

 A cutaway of a CAD drawing of a design.
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This iterative process ensures the best results, both in the physical constraints of the product and in its functionality.

 A detailed rendering showcasing the functionality of a finished design

Where the design stage concludes with a well-defined representation of the end product, the engineering stage concludes with a refined understanding of exactly how the product will work and how it will be manufactured.


Manufacturing


In this final stage, we create the product using a wide variety of tools and processes.


Manufacturing a product on a CNC milling machine.

This may include milling machines and lathes to form complex parts from metal or plastic, CNC lasers and routers to make parts from large sheet goods, and vacuum forming machines to create complex shapes from plastic sheets.
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Manufactured components of a finished design

Results from the design process ensure that all components of the product fit together as intended, while the engineering stage has ensured that the components are manufactured efficiently and will operate in accordance with the specification.
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A fully assembled, finished product

Where the outward appearance is important, we can ensure that the deliverable matches the design. Once all components are completed and finished according to the specification, the final assembly is completed.

At this stage, the product is complete and ready for use, whether it has a future as a tool for your business, or as a representation to be demonstrated before potential investors.